---
title: RAP Reclamation & Road Base Stabilization | T-PRO® | TerraValor Solutions
description: Stabilize reclaimed asphalt pavement in-place with T-PRO® polymer. TerraValor Solutions delivers cost-effective RAP reclamation and road base stabilization for energy, mining, and municipal sectors.
image: https://www.terravalor-solutions.com/hs-fs/hubfs/terravalor-og.jpg
---

[Skip to main content](https://www.terravalor-solutions.com/rap-reclamation#main-content)

[![TerraValor Solutions logo — T-PRO® polymer soil stabilization distributor, Austin TX](https://www.terravalor-solutions.com/hs-fs/hubfs/TerraValor/TerraValor-Icon-Sharp.png?width=50&height=50&name=TerraValor-Icon-Sharp.png) TerraValor Sustainable Construction Solutions](https://www.terravalor-solutions.com/?hsLang=en)

- Products ▾
  
  Flagship · Made by Lithic Industries
  
  T-PRO® Polymer Soil Stabilization
  
  Carbon-neutral. DoD-certified. FDA food-safe. Proven on four continents — available exclusively through TerraValor in our region.

  [View Product Details →](https://www.terravalor-solutions.com/#benefits)
  
  T-PRO® Polymer & Earthworks
  
    - [Dust Suppression TCEQ, EPA & MSHA compliant](https://www.terravalor-solutions.com/dust-suppression?hsLang=en)
    - [Stabilized Aggregate Roads All-weather, high-load surfaces](https://www.terravalor-solutions.com/stabilized-aggregate-roads?hsLang=en)
    - [Base, Sub-Base, and Subgrade Stabilization Reinforcement beneath the wearing course](https://www.terravalor-solutions.com/stabilized-aggregate-roads/base-sub-base-subgrade-stabilization?hsLang=en)
    - [RAP Reclamation Reclaimed asphalt in-place](https://www.terravalor-solutions.com/rap-reclamation?hsLang=en)
    - [Erosion Control Slope & site stabilization](https://www.terravalor-solutions.com/erosion-control?hsLang=en)
- Markets ▾
  
  Eight Sectors · One Source
  
  We're confident we can help.
  
  From DoD airstrips to hyperscale data centers — whatever your project environment, we've seen it before and we know how to deliver.

  [All Markets →](https://www.terravalor-solutions.com/#markets)
  
  Heavy Industry
  
    - [Energy Oil, gas, solar, wind](https://www.terravalor-solutions.com/#markets)
    - [Mining Haul roads & dust](https://www.terravalor-solutions.com/#markets)
    - [DoD / Government Military & federal](https://www.terravalor-solutions.com/#markets)

  Development
  
    - [Data Centers Hyperscale site prep](https://www.terravalor-solutions.com/#markets)
    - [Municipal Unpaved road networks](https://www.terravalor-solutions.com/#markets)
    - [Construction Site stabilization](https://www.terravalor-solutions.com/#markets)

  Compliance & Ag
  
    - [Dust & Compliance EPA, MSHA, TCEQ](https://www.terravalor-solutions.com/#markets)
    - [Industrial & Ag FDA food-safe](https://www.terravalor-solutions.com/#markets)
- [Resources ▾](https://www.terravalor-solutions.com/resources?hsLang=en)
  
  Resources
  
    - [Product Overview Company capabilities brief · PDF](https://www.terravalor-solutions.com/product-overview?hsLang=en)
    - [Projects Field-proven results](https://www.terravalor-solutions.com/projects?hsLang=en)
    - [Research Independent studies & results](https://www.terravalor-solutions.com/research?hsLang=en)
    - [Data Sheets T-PRO® product documentation](https://www.terravalor-solutions.com/data-sheets?hsLang=en)
- About ▾
  
  We build things that last.
  
  Our projects, our relationships, and our commitments.

  [Learn More →](https://www.terravalor-solutions.com/#partner)
  
  TerraValor
  
    - [Our Role Distributor & on-the-ground applicator](https://www.terravalor-solutions.com/#partner)
    - [Why TerraValor The difference](https://www.terravalor-solutions.com/why-terravalor?hsLang=en)
    - [Contact Us Austin, TX](https://www.terravalor-solutions.com/#contact)
- [Contact](https://www.terravalor-solutions.com/#contact)

[(806) 496-1756](tel:+18064961756) [Get In Touch](https://www.terravalor-solutions.com/#contact)

- [Products](https://www.terravalor-solutions.com/#products)
- [Stabilized Aggregate Roads](https://www.terravalor-solutions.com/stabilized-aggregate-roads?hsLang=en)
- [Base, Sub-Base, and Subgrade Stabilization](https://www.terravalor-solutions.com/stabilized-aggregate-roads/base-sub-base-subgrade-stabilization?hsLang=en)
- [Markets](https://www.terravalor-solutions.com/#markets)
- [Why T-PRO®](https://www.terravalor-solutions.com/why-terravalor?hsLang=en)
- [How It Works](https://www.terravalor-solutions.com/#how)
- [Projects](https://www.terravalor-solutions.com/projects?hsLang=en)
- [About TerraValor](https://www.terravalor-solutions.com/#intro)
- [Lithic Industries ↗](https://lithicindustries.com/)
- [Get In Touch](https://www.terravalor-solutions.com/#contact)

The Root Cause

# Fix the base. Fix the problem.

Our process creates a road base that withstands the common causes of road surface degradation:

- Moisture Infiltration
  
  Water penetrates the subbase layer, destroying load-bearing capacity and triggering structural collapse from below.
- Freeze-Thaw Cycles
  
  Repeated expansion and contraction fractures road bases, leading to cracking, rutting, and progressive failure.
- Weak Subgrade
  
  Conventional treatments — chlorides, water — require constant reapplication and never address the fundamental subbase weakness.

T-PRO® Solution

Our Process Works.

Significant Cost Savings

Eliminates the cost of imported aggregate, reduces material waste, and dramatically cuts long-term road maintenance — delivering a lower total project cost from day one.

Water-Resistant Formula

T-PRO® chemically bonds with native soil to create a water-resistant base that maintains integrity even in heavy rain — preventing washouts without any imported aggregate.

In-Place Strength Gain

Turns weak subgrades into durable, load-bearing road bases — up to 7× stronger — using only the in-situ soil already on site. No haul, no waste.

Impervious to Salt

Resistant to salt, road brine, and freeze-thaw degradation — ideal for all climates from extreme heat to mountain elevation.

Full Depth Reclamation

Applied at 4in, 6in depths and beyond — enabling true in-place reclamation without importing materials or creating landfill waste.

RAP Reclamation — In the Field

## Where T-PRO® Reclaimed the Road

[Start Your Project →](https://www.terravalor-solutions.com/#contact)

![The Retreat — finished T-PRO® RAP surface, San Marcos TX](https://www.terravalor-solutions.com/hubfs/the-retreat--finished-t-pro-rap-surface-san-marcos.webp)

![The Retreat — Wirtgen reclaimer and CAT equipment pre-treatment](https://www.terravalor-solutions.com/hubfs/the-retreat-resort.webp)

![The Retreat — T-PRO® polymer wet base application](https://www.terravalor-solutions.com/hubfs/the-retreat--t-pro-polymer-wet-base-application.webp)

❮

❯

Municipal

### The Retreat — Asphalt Reclamation In-Place

 San Marcos, Texas — Near Texas State University

132K

SF Surface Reclaimed

$450K

Saved vs. Full Excavation

21

Working Days, 3 Phases

Scope of Work

- 132,000 SF severely distressed asphalt at a 285-unit apartment complex — ground swell & water infiltration had failed the clay/limestone sub-grade across a 20–30 ft elevation change
- Lab testing determined 6" subbase infusion was optimal — eliminating 18" full excavation, Geo-grid installation, and ~1,000 truckloads of material haul-off
- Wirtgen 200 series machine dosed T-PRO® polymer precisely per on-site material testing; cured 12–24 hrs before 1.5" asphalt topcoat
- Completed in 3 phases (~1 week each) with the complex at full occupancy throughout — zero resident displacement

**$450,000 Saved · 800–1,200 PSI Subbase · ~1,000 Truckloads Eliminated** Resilient polymer subbase (800–1,200 PSI dry / 350–450 PSI wet) delivered in 21 days while the complex remained fully occupied.

![TerraValor Solutions logo](https://www.terravalor-solutions.com/hs-fs/hubfs/TerraValor/TerraValor-Icon-Sharp.png?width=42&height=42&name=TerraValor-Icon-Sharp.png) TerraValor

The authorized T-PRO® distributor and on-the-ground applicator — serving energy, data centers, mining, municipal, DoD, and industrial markets with carbon-neutral polymer soil stabilization.

 Authorized T-PRO® Distributor

Products

- [T-PRO® Polymer Stabilization](https://www.terravalor-solutions.com/#products)
- [Erosion Control](https://www.terravalor-solutions.com/erosion-control?hsLang=en)
- [Stabilized Aggregate Roads](https://www.terravalor-solutions.com/stabilized-aggregate-roads?hsLang=en)
- [RAP Reclamation](https://www.terravalor-solutions.com/rap-reclamation?hsLang=en)

Markets

- [Energy — Oil, Gas & Solar](https://www.terravalor-solutions.com/#markets)
- [Data Centers](https://www.terravalor-solutions.com/#markets)
- [Municipal Infrastructure](https://www.terravalor-solutions.com/#markets)
- [Mining & Extraction](https://www.terravalor-solutions.com/#markets)
- [DoD & Government](https://www.terravalor-solutions.com/#markets)
- [Industrial & Agricultural](https://www.terravalor-solutions.com/#markets)

Company

- [Projects](https://www.terravalor-solutions.com/projects?hsLang=en)
- [About TerraValor](https://www.terravalor-solutions.com/#intro)
- [Data Sheets](https://www.terravalor-solutions.com/data-sheets?hsLang=en)
- [Contact Us](https://www.terravalor-solutions.com/#contact)
- [(806) 496-1756](tel:+18064961756)

© 2025 TerraValor Solutions LLC. All rights reserved. Based in Austin, TX.

T-PRO® is a registered trademark of [Lithic Industries](https://lithicindustries.com). TerraValor Solutions is an authorized distributor and applicator.

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