TerraValor Solutions — Proven Performance

Projects

T-PRO® polymer soil stabilization deployed across 4 continents — military airstrips, wind farms, solar installations, mining haul roads, railways, municipal infrastructure, and more.

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C-130 forward assault strip stabilization, Saudi Arabia — T-PRO® polymer airfield Military

C-130 Forward Assault Strip Stabilization

Saudi Arabia — Remote Forward Operating Environment
670K
SF Airstrip Stabilized
20
Working Days End-to-End
8"
Polymer Infusion Depth
Scope of Work
  • 670,000 SF temporary forward assault strip in remote desert — required to support C-130 heavy-lift and F-16 fighter operations from native in-situ soil
  • Proprietary polymer soil stabilization applied directly to existing soil, creating a hardened, high-bearing-capacity, abrasion-resistant wearing course
  • Black colorant added for high-visibility runway markings; zero imported aggregate required
  • Zero-footprint removal protocol on mission end; maintenance follows standard military protocol for polymer-stabilized surfaces
DoD-Certified · C-130 & F-16 Capable · Brown-Out Eliminated Delivered on schedule using only local soil — rapid deployability proven for expeditionary forward operating bases.
Strauss Wind Farm service road stabilization, California — T-PRO® polymer dust control Energy

Strauss Wind Farm — Service Road Stabilization

California — Wind Farm Serving 200,000+ Homes
10+mi
Service Roads Treated
>1,000
PSI Compressive Strength
400%+
Strength Gain Over Untreated
Scope of Work
  • 10+ miles of aggregate service roads stabilized and revitalized — supporting turbine maintenance access for a wind farm powering 200,000+ homes
  • Wirtgen milling machine infused T-PRO® into the existing aggregate base + topical seal coat; degraded asphalt sections treated with 6" base profile reclamation
  • Compressive strength exceeded 1,000 PSI — a 400%+ improvement over untreated aggregate — in both dry and wet conditions
  • FDA-approved, carbon-neutral chemistry; zero harmful leaching — meeting strict environmental standards for sensitive energy infrastructure
400% Strength Gain · Near-Zero Dust · On Time & On Budget All-weather access for heavy turbine maintenance vehicles — reliable in both extreme heat and wet conditions.
The Retreat — finished T-PRO® RAP surface, San Marcos TX
The Retreat — Wirtgen reclaimer and CAT equipment pre-treatment
The Retreat — T-PRO® polymer wet base application
Municipal

The Retreat — Asphalt Reclamation In-Place

San Marcos, Texas — Near Texas State University
132K
SF Surface Reclaimed
$450K
Saved vs. Full Excavation
21
Working Days, 3 Phases
Scope of Work
  • 132,000 SF severely distressed asphalt at a 285-unit apartment complex — ground swell & water infiltration had failed the clay/limestone sub-grade across a 20–30 ft elevation change
  • Lab testing determined 6" subbase infusion was optimal — eliminating 18" full excavation, Geo-grid installation, and ~1,000 truckloads of material haul-off
  • Wirtgen 200 series machine dosed T-PRO® polymer precisely per on-site material testing; cured 12–24 hrs before 1.5" asphalt topcoat
  • Completed in 3 phases (~1 week each) with the complex at full occupancy throughout — zero resident displacement
$450,000 Saved · 800–1,200 PSI Subbase · ~1,000 Truckloads Eliminated Resilient polymer subbase (800–1,200 PSI dry / 350–450 PSI wet) delivered in 21 days while the complex remained fully occupied.
T-PRO® stabilized Chilean iron ore mine haul road — Caterpillar 785B haul truck on treated surface Mining

Iron Ore Mine Haul Road Stabilization & Dust Control

Chile — Iron Ore Open-Pit Mine
10km
Haul Road Network Treated
23%
Fuel Cost Reduction
90%
Water Use Reduction
Scope of Work
  • 10 km (250,000 m²) of high-traffic haul roads serving Caterpillar 785B trucks hauling 137.5-tonne iron ore payloads
  • T-PRO® polymer stabilization reduced rolling resistance from 6–9% down to 3%, cutting fuel burn and accelerated tire wear
  • 90% reduction in water consumption and 75% reduction in spray fleet — ongoing maintenance costs slashed
  • 70% reduction in grading frequency; brake tests confirmed significantly higher braking resistance on treated surface
23% Fuel Savings · 18% Longer Tire Life · 7× Compressive Strength TTI-validated 7× compressive strength gain transformed a major cost center into a high-availability, profit-driving haul road.
Helicopter landing pad stabilization, Casar de Cáceres Spain — T-PRO® polymer wear course Military / Aviation

Helicopter Landing Pad — High-Performance Polymer Wear Course

Casar de Cáceres, Spain
0
Imported Aggregate Required
FOD
Eliminated at Surface
↑
Long-Term Performance Proven
Scope of Work
  • Decomposed granite and native in-situ soils milled and blended with T-PRO® polymer, then compacted in place — no imported fill material
  • Pressurized topical seal coat applied to create a bonded wear course with exceptional particle interlocking between coarse and fine materials
  • Surface engineered to withstand intense rotor wash, wind erosion, and repeated helicopter operations while eliminating FOD hazards
  • Continues to demonstrate outstanding long-term performance — a low-maintenance alternative to concrete or imported aggregate pads
Native Soil → Rotor-Wash-Resistant Aviation Surface Rapid construction using local materials; proven for forward-operating, remote, and expeditionary aviation environments.
Bahrain marl road Pre and Post T-PRO® stabilization comparison, Tubli, Bahrain Government / Industrial

Marl & Sand Industrial Road Stabilization

Tubli, Bahrain — Industrial Area
1.25%
Polymer Infusion Concentration
3yr+
Field-Validated Performance
All-Wx
Wet & Dry Bearing Capacity
Scope of Work
  • Industrial access road built from locally sourced 3:1 sand/marl blend — road was reliable when dry but became impassable after rain, disrupting operations
  • T-PRO® infused at 1.25% polymer concentration directly into the native base material, followed by a 120 ft²/gal topical seal coat
  • Water-resistant matrix binds marl and sand particles — delivering full bearing capacity and surface hardness even when saturated
  • 3+ years of documented performance with maintenance coats; 12–18 month re-coat cycle keeps surface at full specification
All-Weather Bearing Capacity — 3+ Years Documented Native marl and sand transformed into a durable, water-resistant wearing course — no aggregate import required.
Solar farm access road dust control, Phoenix Arizona — T-PRO® polymer seal coat Energy

Solar Farm Access Road — Fugitive Dust Control

Phoenix, Arizona — Major Photovoltaic Plant
70K+
Heavy Truck Movements
18mo
Construction Phase Covered
0
Harmful Chemistry — Carbon-Neutral
Scope of Work
  • Newly constructed gravel access road serving a major photovoltaic solar plant — required to handle 70,000+ heavy truck movements over an 18-month build phase
  • T-PRO® applied as a topical polymer seal coat at 70 ft²/gal to bind surface fines and lock down fugitive dust under extreme desert heat
  • Full bearing capacity maintained through winter and summer cycles; no structural integrity or drainage compromise
  • Carbon-neutral, FDA-approved formulation met strict environmental requirements for sensitive solar energy infrastructure
Excellent Dust Control · 70,000+ Truck Movements · Zero Environmental Impact Reliable all-weather performance in extreme desert conditions — on-spec from first coat to final handover.
T-PRO® application to sand containment berms, Abqaiq, Saudi Arabia
Saudi Rail Organization train on protected track — sand berm stabilization
Government / Infrastructure

Railway Sand Drift Abatement

📍 Abqaiq, Saudi Arabia — Arabian Desert
200 km
Berms specified by SRO
100+ mph
Wind resistance tested
12:1
Water-to-polymer ratio

T-PRO® replaced crude-oil stabilization along high-traffic Saudi Rail Organization lines, locking sand berms against 100+ mph desert winds. Performance was so decisive that SRO issued an exclusive specification covering 200 km of protective berms — cutting clearing frequency from monthly to annual reapplication.

Erosion Control Wind Stabilization Rail Infrastructure