--- title: Project Portfolio | T-PRO® Polymer Soil Stabilization | TerraValor Solutions description: See real-world T-PRO® polymer soil stabilization projects from TerraValor Solutions — railways, wind farms, military roads, resort sites, and more. image: https://www.terravalor-solutions.com/hs-fs/hubfs/terravalor-og.jpg --- [![TerraValor Solutions logo — T-PRO® polymer soil stabilization distributor, Austin TX](https://www.terravalor-solutions.com/hs-fs/hubfs/TerraValor/TerraValor-Icon-Sharp.png?width=50&height=50&name=TerraValor-Icon-Sharp.png) TerraValor Sustainable Construction Solutions](https://www.terravalor-solutions.com/?hsLang=en) - Products ▾ Flagship · Made by Lithic Industries T-PRO® Polymer Soil Stabilization Carbon-neutral. DoD-certified. FDA food-safe. Proven on four continents — available exclusively through TerraValor in our region. [View Product Details →](https://www.terravalor-solutions.com/#benefits) T-PRO® Polymer & Earthworks - [Dust Suppression TCEQ, EPA & MSHA compliant](https://www.terravalor-solutions.com/dust-suppression?hsLang=en) - [Stabilized Aggregate Roads All-weather, high-load surfaces](https://www.terravalor-solutions.com/stabilized-aggregate-roads?hsLang=en) - [Base, Sub-Base, and Subgrade Stabilization Reinforcement beneath the wearing course](https://www.terravalor-solutions.com/stabilized-aggregate-roads/base-sub-base-subgrade-stabilization?hsLang=en) - [RAP Reclamation Reclaimed asphalt in-place](https://www.terravalor-solutions.com/rap-reclamation?hsLang=en) - [Erosion Control Slope & site stabilization](https://www.terravalor-solutions.com/erosion-control?hsLang=en) - Markets ▾ Eight Sectors · One Source We're confident we can help. From DoD airstrips to hyperscale data centers — whatever your project environment, we've seen it before and we know how to deliver. [All Markets →](https://www.terravalor-solutions.com/#markets) Heavy Industry - [Energy Oil, gas, solar, wind](https://www.terravalor-solutions.com/#markets) - [Mining Haul roads & dust](https://www.terravalor-solutions.com/#markets) - [DoD / Government Military & federal](https://www.terravalor-solutions.com/#markets) Development - [Data Centers Hyperscale site prep](https://www.terravalor-solutions.com/#markets) - [Municipal Unpaved road networks](https://www.terravalor-solutions.com/#markets) - [Construction Site stabilization](https://www.terravalor-solutions.com/#markets) Compliance & Ag - [Dust & Compliance EPA, MSHA, TCEQ](https://www.terravalor-solutions.com/#markets) - [Industrial & Ag FDA food-safe](https://www.terravalor-solutions.com/#markets) - [Resources ▾](https://www.terravalor-solutions.com/resources?hsLang=en) Resources - [Product Overview Company capabilities brief · PDF](https://www.terravalor-solutions.com/product-overview?hsLang=en) - [Projects Field-proven results](https://www.terravalor-solutions.com/projects?hsLang=en) - [Research Independent studies & results](https://www.terravalor-solutions.com/research?hsLang=en) - [Data Sheets T-PRO® product documentation](https://www.terravalor-solutions.com/data-sheets?hsLang=en) - About ▾ We build things that last. Our projects, our relationships, and our commitments. [Learn More →](https://www.terravalor-solutions.com/#partner) TerraValor - [Our Role Distributor & on-the-ground applicator](https://www.terravalor-solutions.com/#partner) - [Why TerraValor The difference](https://www.terravalor-solutions.com/why-terravalor?hsLang=en) - [Contact Us Austin, TX](https://www.terravalor-solutions.com/#contact) - [Contact](https://www.terravalor-solutions.com/#contact) [(806) 496-1756](tel:+18064961756) [Get In Touch](https://www.terravalor-solutions.com/#contact) - [Products](https://www.terravalor-solutions.com/#products) - [Stabilized Aggregate Roads](https://www.terravalor-solutions.com/stabilized-aggregate-roads?hsLang=en) - [Base, Sub-Base, and Subgrade Stabilization](https://www.terravalor-solutions.com/stabilized-aggregate-roads/base-sub-base-subgrade-stabilization?hsLang=en) - [Markets](https://www.terravalor-solutions.com/#markets) - [Why T-PRO®](https://www.terravalor-solutions.com/why-terravalor?hsLang=en) - [How It Works](https://www.terravalor-solutions.com/#how) - [Projects](https://www.terravalor-solutions.com/projects?hsLang=en) - [About TerraValor](https://www.terravalor-solutions.com/#intro) - [Lithic Industries ↗](https://lithicindustries.com/) - [Get In Touch](https://www.terravalor-solutions.com/#contact) TerraValor Solutions — Proven Performance # *Projects* T-PRO® polymer soil stabilization deployed across 4 continents — military airstrips, wind farms, solar installations, mining haul roads, railways, municipal infrastructure, and more. [← Back to Home](https://www.terravalor-solutions.com/?hsLang=en) ## Projects ![C-130 forward assault strip stabilization, Saudi Arabia — T-PRO® polymer airfield](https://www.terravalor-solutions.com/hubfs/c130-military-airstrip.png) Military ### C-130 Forward Assault Strip Stabilization Saudi Arabia — Remote Forward Operating Environment 670K SF Airstrip Stabilized 20 Working Days End-to-End 8" Polymer Infusion Depth Scope of Work - 670,000 SF temporary forward assault strip in remote desert — required to support C-130 heavy-lift and F-16 fighter operations from native in-situ soil - Proprietary polymer soil stabilization applied directly to existing soil, creating a hardened, high-bearing-capacity, abrasion-resistant wearing course - Black colorant added for high-visibility runway markings; zero imported aggregate required - Zero-footprint removal protocol on mission end; maintenance follows standard military protocol for polymer-stabilized surfaces **DoD-Certified · C-130 & F-16 Capable · Brown-Out Eliminated** Delivered on schedule using only local soil — rapid deployability proven for expeditionary forward operating bases. ![Strauss Wind Farm service road stabilization, California — T-PRO® polymer dust control](https://www.terravalor-solutions.com/hubfs/wind-farm.jpg) Energy ### Strauss Wind Farm — Service Road Stabilization California — Wind Farm Serving 200,000+ Homes 10+mi Service Roads Treated \>1,000 PSI Compressive Strength 400%+ Strength Gain Over Untreated Scope of Work - 10+ miles of aggregate service roads stabilized and revitalized — supporting turbine maintenance access for a wind farm powering 200,000+ homes - Wirtgen milling machine infused T-PRO® into the existing aggregate base + topical seal coat; degraded asphalt sections treated with 6" base profile reclamation - Compressive strength exceeded 1,000 PSI — a 400%+ improvement over untreated aggregate — in both dry and wet conditions - FDA-approved, carbon-neutral chemistry; zero harmful leaching — meeting strict environmental standards for sensitive energy infrastructure **400% Strength Gain · Near-Zero Dust · On Time & On Budget** All-weather access for heavy turbine maintenance vehicles — reliable in both extreme heat and wet conditions. ![The Retreat — finished T-PRO® RAP surface, San Marcos TX](https://www.terravalor-solutions.com/hubfs/the-retreat--finished-t-pro-rap-surface-san-marcos.webp) ![The Retreat — Wirtgen reclaimer and CAT equipment pre-treatment](https://www.terravalor-solutions.com/hubfs/the-retreat-resort.webp) ![The Retreat — T-PRO® polymer wet base application](https://www.terravalor-solutions.com/hubfs/the-retreat--t-pro-polymer-wet-base-application.webp) ❮ ❯ Municipal ### The Retreat — Asphalt Reclamation In-Place San Marcos, Texas — Near Texas State University 132K SF Surface Reclaimed $450K Saved vs. Full Excavation 21 Working Days, 3 Phases Scope of Work - 132,000 SF severely distressed asphalt at a 285-unit apartment complex — ground swell & water infiltration had failed the clay/limestone sub-grade across a 20–30 ft elevation change - Lab testing determined 6" subbase infusion was optimal — eliminating 18" full excavation, Geo-grid installation, and ~1,000 truckloads of material haul-off - Wirtgen 200 series machine dosed T-PRO® polymer precisely per on-site material testing; cured 12–24 hrs before 1.5" asphalt topcoat - Completed in 3 phases (~1 week each) with the complex at full occupancy throughout — zero resident displacement **$450,000 Saved · 800–1,200 PSI Subbase · ~1,000 Truckloads Eliminated** Resilient polymer subbase (800–1,200 PSI dry / 350–450 PSI wet) delivered in 21 days while the complex remained fully occupied. ![T-PRO® stabilized Chilean iron ore mine haul road — Caterpillar 785B haul truck on treated surface](https://www.terravalor-solutions.com/hubfs/chile-road.png) Mining ### Iron Ore Mine Haul Road Stabilization & Dust Control Chile — Iron Ore Open-Pit Mine 10km Haul Road Network Treated 23% Fuel Cost Reduction 90% Water Use Reduction Scope of Work - 10 km (250,000 m²) of high-traffic haul roads serving Caterpillar 785B trucks hauling 137.5-tonne iron ore payloads - T-PRO® polymer stabilization reduced rolling resistance from 6–9% down to 3%, cutting fuel burn and accelerated tire wear - 90% reduction in water consumption and 75% reduction in spray fleet — ongoing maintenance costs slashed - 70% reduction in grading frequency; brake tests confirmed significantly higher braking resistance on treated surface **23% Fuel Savings · 18% Longer Tire Life · 7× Compressive Strength** TTI-validated 7× compressive strength gain transformed a major cost center into a high-availability, profit-driving haul road. ![Helicopter landing pad stabilization, Casar de Cáceres Spain — T-PRO® polymer wear course](https://www.terravalor-solutions.com/hubfs/spain-road.png) Military / Aviation ### Helicopter Landing Pad — High-Performance Polymer Wear Course Casar de Cáceres, Spain 0 Imported Aggregate Required FOD Eliminated at Surface ↑ Long-Term Performance Proven Scope of Work - Decomposed granite and native in-situ soils milled and blended with T-PRO® polymer, then compacted in place — no imported fill material - Pressurized topical seal coat applied to create a bonded wear course with exceptional particle interlocking between coarse and fine materials - Surface engineered to withstand intense rotor wash, wind erosion, and repeated helicopter operations while eliminating FOD hazards - Continues to demonstrate outstanding long-term performance — a low-maintenance alternative to concrete or imported aggregate pads **Native Soil → Rotor-Wash-Resistant Aviation Surface** Rapid construction using local materials; proven for forward-operating, remote, and expeditionary aviation environments. ![Bahrain marl road Pre and Post T-PRO® stabilization comparison, Tubli, Bahrain](https://www.terravalor-solutions.com/hubfs/bahrain-project.jpg) Government / Industrial ### Marl & Sand Industrial Road Stabilization Tubli, Bahrain — Industrial Area 1.25% Polymer Infusion Concentration 3yr+ Field-Validated Performance All-Wx Wet & Dry Bearing Capacity Scope of Work - Industrial access road built from locally sourced 3:1 sand/marl blend — road was reliable when dry but became impassable after rain, disrupting operations - T-PRO® infused at 1.25% polymer concentration directly into the native base material, followed by a 120 ft²/gal topical seal coat - Water-resistant matrix binds marl and sand particles — delivering full bearing capacity and surface hardness even when saturated - 3+ years of documented performance with maintenance coats; 12–18 month re-coat cycle keeps surface at full specification **All-Weather Bearing Capacity — 3+ Years Documented** Native marl and sand transformed into a durable, water-resistant wearing course — no aggregate import required. ![Solar farm access road dust control, Phoenix Arizona — T-PRO® polymer seal coat](https://www.terravalor-solutions.com/hubfs/solar-installation.png) Energy ### Solar Farm Access Road — Fugitive Dust Control Phoenix, Arizona — Major Photovoltaic Plant 70K+ Heavy Truck Movements 18mo Construction Phase Covered 0 Harmful Chemistry — Carbon-Neutral Scope of Work - Newly constructed gravel access road serving a major photovoltaic solar plant — required to handle 70,000+ heavy truck movements over an 18-month build phase - T-PRO® applied as a topical polymer seal coat at 70 ft²/gal to bind surface fines and lock down fugitive dust under extreme desert heat - Full bearing capacity maintained through winter and summer cycles; no structural integrity or drainage compromise - Carbon-neutral, FDA-approved formulation met strict environmental requirements for sensitive solar energy infrastructure **Excellent Dust Control · 70,000+ Truck Movements · Zero Environmental Impact** Reliable all-weather performance in extreme desert conditions — on-spec from first coat to final handover. ![T-PRO® application to sand containment berms, Abqaiq, Saudi Arabia](https://www.terravalor-solutions.com/hubfs/railway-2.jpg) ![Saudi Rail Organization train on protected track — sand berm stabilization](https://www.terravalor-solutions.com/hubfs/railway.jpg) ❮ ❯ Government / Infrastructure ### Railway Sand Drift Abatement Abqaiq, Saudi Arabia — Arabian Desert 200 km Berms specified by SRO 100+ mph Wind resistance tested 12:1 Water-to-polymer ratio T-PRO® replaced crude-oil stabilization along high-traffic Saudi Rail Organization lines, locking sand berms against 100+ mph desert winds. Performance was so decisive that SRO issued an exclusive specification covering 200 km of protective berms — cutting clearing frequency from monthly to annual reapplication. Erosion Control Wind Stabilization Rail Infrastructure ![TerraValor Solutions logo](https://www.terravalor-solutions.com/hs-fs/hubfs/TerraValor/TerraValor-Icon-Sharp.png?width=42&height=42&name=TerraValor-Icon-Sharp.png) TerraValor The authorized T-PRO® distributor and on-the-ground applicator — serving energy, data centers, mining, municipal, DoD, and industrial markets with carbon-neutral polymer soil stabilization. Authorized T-PRO® Distributor Products - [T-PRO® Polymer Stabilization](https://www.terravalor-solutions.com/#products) - [Erosion Control](https://www.terravalor-solutions.com/erosion-control?hsLang=en) - [Stabilized Aggregate Roads](https://www.terravalor-solutions.com/stabilized-aggregate-roads?hsLang=en) - [RAP Reclamation](https://www.terravalor-solutions.com/rap-reclamation?hsLang=en) Markets - [Energy — Oil, Gas & Solar](https://www.terravalor-solutions.com/#markets) - [Data Centers](https://www.terravalor-solutions.com/#markets) - [Municipal Infrastructure](https://www.terravalor-solutions.com/#markets) - [Mining & Extraction](https://www.terravalor-solutions.com/#markets) - [DoD & Government](https://www.terravalor-solutions.com/#markets) - [Industrial & Agricultural](https://www.terravalor-solutions.com/#markets) Company - [Projects](https://www.terravalor-solutions.com/projects?hsLang=en) - [About TerraValor](https://www.terravalor-solutions.com/#intro) - [Data Sheets](https://www.terravalor-solutions.com/data-sheets?hsLang=en) - [Contact Us](https://www.terravalor-solutions.com/#contact) - [(806) 496-1756](tel:+18064961756) © 2025 TerraValor Solutions LLC. All rights reserved. Based in Austin, TX. T-PRO® is a registered trademark of [Lithic Industries](https://lithicindustries.com). 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